Thermal Power Plant – U-Bolt Pipe Support Assembly

*Some images are for illustration purposes only.

Published on

December 1, 2023

Industry

Power Plant

Product

In thermal power plants, bolted assemblies like U-bolt pipe supports are vital for maintaining operational safety and efficiency. Loose bolts in these assemblies can cause fatigue in piping, leading to cracks, leaks of hazardous gases, and potential accidents. Traditional double nut (jam nut) methods rely on friction locking, which is not only imprecise but also difficult to install in constrained spaces. The HARDLOCK Nut offers a groundbreaking solution, addressing these issues with unmatched reliability and ease of use.

Challenge at Thermal Power Plants

Thermal power plants face significant challenges in maintaining robust U-bolt pipe assemblies, particularly in gas turbine drain piping systems.

  • Severe Vibration: High levels of transient vibration loosen threaded components, leading to system instability.
  • Assembly Constraints: Space limitations make proper double nut tightening difficult and risk improper torque application.
  • Fatigue and Cracking: Persistent looseness leads to material fatigue and cracks, increasing the likelihood of hazardous leaks.

Why Choose HARDLOCK Nut?

The HARDLOCK Nut provides a comprehensive solution to the challenges of U-bolt pipe support assemblies in high-stress environments like thermal power plants. Its innovative design offers unmatched precision, ease of installation, and long-term reliability.

  • Precise Torque Control: Ensures consistent tensile strength, eliminating the uncertainty of friction locking and reducing the risk of over-fastening or thread damage.
  • Simplified Installation: Requires only one fastening tool, streamlining the process and making it practical even in tight spaces.
  • Reliable Under Vibration: Effectively prevents loosening, even under severe transient vibrations, ensuring stable and secure connections.
  • Enhanced Safety: Reduces the risk of leaks and accidents by addressing the root causes of material fatigue and cracking in piping systems.
  • Cost-Effective Maintenance: Minimizes the need for frequent adjustments or repairs, saving time and resources.
  • Proven Durability: Tested and verified for consistent performance in demanding conditions, providing peace of mind for critical applications.

With its proven benefits, the HARDLOCK Nut sets a new standard for secure, efficient, and reliable bolted assemblies.

HARDLOCK Nuts Replaced Double Nutting and Jam Nuts

The HARDLOCK Nut revolutionizes U-bolt pipe support assemblies by addressing the critical challenges faced by thermal power plants (and power producing facilities). With its precise locking mechanism, ease of use, and proven performance under vibration, the HARDLOCK Nut ensures safety, reliability, and cost efficiency. Upgrade your systems with HARDLOCK Nut to eliminate the risks of loosened assemblies and secure the future of your operations.

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Achieve the Highest Safe & Secure Performance In Your Next Project.

Unparalleled rotation and looseness prevention rate
Bolt axial force (fastening power maintained for extended periods)
Drastically reduces labor costs associated with retightening