Secure Front Fork Fastening for High-Vibration Electric Scooters

*Some images are for illustration purposes only.

Published on

February 1, 2023

Industry

Mobility

Product

Overview: Reliable Fastening Solutions for High-Vibration Electric Scooters

A leading Korean electric scooter manufacturer sought a fastening solution that could withstand the increased shocks and vibrations associated with higher-speed models. The most critical area was the joint between the scooter’s hollow frame and the front fork, where typical self-lock nuts failed to meet both safety and torque limitations. The company needed a low-torque, anti-loosening fastener that wouldn’t compromise the mobility of moving components or require specialized tools for maintenance. That’s where the HARDLOCK Nut proved invaluable.

Challenge: Low-Torque Fastening Requirements with High-Vibration Risks

  • The scooter’s hollow frame and mobile joints could not support high torque levels.
  • High-torque fasteners reduced vibration-related loosening but also restricted the agility of moving parts.
  • Regular road vibrations (bumps, grooves) posed a serious safety risk due to nut loosening.
  • Spring-type self-locking nuts required special tools and were difficult to install in tight spaces.
  • Prevailing torque nuts that increased thread friction failed to prevent loosening during dynamic testing.

Solution: HARDLOCK Nut Application on Electric Scooter Front Fork

HARDLOCK Nut’s on the front fork

  • The HARDLOCK Nut’s wedge-locking principle ensures complete thread engagement without relying on high torque.
  • Secure locking at any position allows precise installation without interfering with moveable components.
  • Reusable design simplifies inspection and maintenance without needing replacement parts.
  • No need for special tools or techniques, reducing labor costs and installation time.

Results: Improved Safety, Reduced Maintenance, and Increased Productivity

  • Zero loosening of critical joints under shock and vibration.
  • Simplified maintenance and inspections improved service efficiency.
  • Extended part lifespan and reduced operational costs.
  • Enhanced rider safety, addressing a key concern in high-speed personal mobility devices.

Achieve the Highest Safe & Secure Performance In Your Next Project.

Unparalleled rotation and looseness prevention rate
Bolt axial force (fastening power maintained for extended periods)
Drastically reduces labor costs associated with retightening