Secure Front Fork Fastening for High-Vibration Electric Scooters
*Some images are for illustration purposes only.

Overview: Reliable Fastening Solutions for High-Vibration Electric Scooters
A leading Korean electric scooter manufacturer sought a fastening solution that could withstand the increased shocks and vibrations associated with higher-speed models. The most critical area was the joint between the scooter’s hollow frame and the front fork, where typical self-lock nuts failed to meet both safety and torque limitations. The company needed a low-torque, anti-loosening fastener that wouldn’t compromise the mobility of moving components or require specialized tools for maintenance. That’s where the HARDLOCK Nut proved invaluable.
Challenge: Low-Torque Fastening Requirements with High-Vibration Risks

- The scooter’s hollow frame and mobile joints could not support high torque levels.
- High-torque fasteners reduced vibration-related loosening but also restricted the agility of moving parts.
- Regular road vibrations (bumps, grooves) posed a serious safety risk due to nut loosening.
- Spring-type self-locking nuts required special tools and were difficult to install in tight spaces.
- Prevailing torque nuts that increased thread friction failed to prevent loosening during dynamic testing.
Solution: HARDLOCK Nut Application on Electric Scooter Front Fork

HARDLOCK Nut’s on the front fork
- The HARDLOCK Nut’s wedge-locking principle ensures complete thread engagement without relying on high torque.
- Secure locking at any position allows precise installation without interfering with moveable components.
- Reusable design simplifies inspection and maintenance without needing replacement parts.
- No need for special tools or techniques, reducing labor costs and installation time.
Results: Improved Safety, Reduced Maintenance, and Increased Productivity
- Zero loosening of critical joints under shock and vibration.
- Simplified maintenance and inspections improved service efficiency.
- Extended part lifespan and reduced operational costs.
- Enhanced rider safety, addressing a key concern in high-speed personal mobility devices.
